MEIGESI FASTENER
  • English
Articles

EPDM Washers vs. PVC Washers: Material Differences, Performance Analysis & Engineering Application Guide

Updated on 2025-11-25

In fastener systems, washers may seem like small and insignificant components, yet they play an irreplaceable role in sealing, waterproofing, vibration damping, and improving connection stability. Whether used in roofing systems, solar mounting structures, steel construction, HVAC systems, or mechanical equipment, the material of a washer directly affects the overall connection quality and service life.

Many customers often ask several important questions when selecting washers:

  • Which material has better weather resistance, EPDM or PVC?
  • Will the washer crack or age under outdoor exposure?
  • Do differences in hardness and elasticity affect sealing performance?
  • Which material is more reliable for solar energy systems?
  • Does a higher price truly reflect better quality?

To help customers see the real differences, we also recorded an EPDM vs. PVC washer comparison video, showing actual bending, stretching, and compression tests to demonstrate the material behaviors.

In this article, we will break down both materials from the perspectives of structure, performance, application scenarios, and engineering selection.

 

I. Introduction: Why Washers Are Essential in Construction, Solar, and Mechanical Industries

Washers are among the most critical components in bolted systems. Their primary functions include:

  • Distributing pressure and protecting the connected material
  • Enhancing sealing to prevent water or oil leakage
  • Absorbing vibration and improving connection stability
  • Preventing direct metal-to-metal contact and corrosion

In the photovoltaic industry, washers take on the dual responsibility of ensuring waterproof performance and long-term resistance to UV aging. In roofing construction systems, washers must maintain a reliable seal even under harsh weather conditions. In mechanical equipment, they must offer sufficient temperature resistance and compressive strength.

This is why material selection matters far more than price: choosing the wrong washer material can lead to screw loosening, water leakage, structural corrosion, and even engineering failure.

Among all washer materials, EPDM and PVC are two of the most commonly used options. Although they may appear similar on the surface, their actual performance differs significantly. Through this article and our comparison video, you will quickly understand the essential differences between the two.

 

II. Material Overview: What Are the Properties of EPDM and PVC?

1. EPDM (Ethylene Propylene Diene Monomer) Rubber

EPDM is a high-performance synthetic rubber made from ethylene, propylene, and a third monomer. As a saturated rubber, it offers exceptional resistance to UV, ozone, and oxidation, making it a preferred choice for outdoor engineering applications.

Key advantages of EPDM:

  • Excellent weather resistance
  • Wide temperature resistance (-40°C to 125°C)
  • Strong flexibility
  • Stable sealing performance
  • Strong chemical resistance

These properties make EPDM ideal for applications that are exposed to outdoor environments for extended periods, such as photovoltaic systems, building facades, steel structures, and automotive seals.

2. PVC (Polyvinyl Chloride)

PVC is a commonly used plastic material valued for its low cost and processing convenience. However, its flexibility depends on plasticizers. As plasticizers gradually evaporate over time, PVC becomes hard, brittle, and prone to cracking.

Characteristics of PVC:

  • Low initial cost
  • Easy to mold
  • Suitable for non-critical indoor applications
  • Weak weather resistance
  • Narrow temperature tolerance

Therefore, it is not recommended to use PVC gaskets in outdoor engineering projects, especially those with large temperature fluctuations and strong sunlight.

 

III. Performance Comparison: EPDM vs. PVC

Although both EPDM and PVC are commonly used in washer products, the performance gap between them is truly on a “different level.”

1. Weather Resistance

EPDM offers outstanding outdoor durability and does not crack or harden.
PVC ages quickly and often becomes brittle in 1–2 years of outdoor use.

2. Temperature Resistance

EPDM: –40°C to 125°C
PVC: –15°C to 60°C

3. Elasticity & Compression Set

EPDM: High elasticity and excellent rebound
PVC: Poor elasticity and prone to permanent deformation

4. Chemical Resistance

EPDM withstands acids, alkaline environments, and corrosive substances.
PVC is easily affected by oils and chemicals.

5. Service Life

EPDM: 10–20 years
PVC: 1–5 years

 

IV. Application Comparison

EPDM Recommended Applications PVC Suitable Applications
Solar mounting systems Indoor furniture hardware
Metal roofing and cladding Small household installations
Steel structures & curtain walls Non-critical fastening points
Automotive doors & windows Short-term, low-load structures
HVAC systems Lightweight indoor equipment
Chemical plants & coastal projects Cost-sensitive indoor use

EPDM is used in environments requiring long-term reliability, high weather resistance, and stable sealing.
PVC is suitable mainly for low-cost, indoor, or short-lifespan projects.

 

V. Real-World Performance Comparison

In our EPDM vs. PVC comparison video, their differences are evident:

  • Touch & Texture
    EPDM: Soft, elastic, smooth surface
    PVC: Harder, rougher texture
  • Bending Test
    EPDM: Can bend at large angles and fully recover
    PVC: Develops white stress marks easily, indicating internal cracking
  • Stretching Test
    EPDM: Stretches significantly without breaking
    PVC: Breaks quickly under tension
  • Compression & Recovery
    EPDM: Fast rebound and reliable long-term sealing
    PVC: Poor rebound, easily permanently deformed under screw pressure

These real tests visually demonstrate EPDM’s superior material performance.

 

VI. Why EPDM Washers Are Essential for Solar Energy Systems

Solar applications impose extremely demanding conditions on washers, making EPDM the industry standard.

EPDM is the industry standard because it:

  • Resists UV and ozone
  • Withstands high temperatures
  • Ensures waterproofing
  • Resists vibration
  • Matches the 25-year lifespan of solar systems

For module clamps, roof attachments, and metal sheet connections, EPDM washers are strongly recommended.

 

VII. Advantages of Meigesi Fastener EPDM Washers

  1. High-Quality EPDM Raw Material: Premium EPDM compounds ensure excellent weather resistance, flexibility, and long service life.
  2. Automated Production Lines: Precision molding ensures consistent dimensions, uniform thickness, and minimal batch variation.
  3. Comprehensive Testing Capabilities:
    • Aging resistance testing
    • Hardness testing
    • Compression set testing
    • Tensile strength testing
    • Temperature resistance testing
    All products meet international engineering standards.
  4. OEM / ODM Support: Customized hardness, size, color, and packaging—ideal for distributors and brand owners.
  5. Extensive Export Experience: Serving Europe, the Middle East, South America, and supporting large-scale solar projects with stable long-term supply.
Umbrella Washer Series

Umbrella Washer Series

The EPDM BAZ washer is a crucial component for fastening metal sheets, sandwich panels, artificial roof tiles, and fiber cement panels to wooden and metal substructures. Its special geometry, combined with the EPDM material, creates a watertight seal at the fastening point. The EPDM rubber seal boasts excellent resistance to weather, UV radiation, and chemicals, ensuring a durable and waterproof installation.Meigesi provide different colors' Umbrella Washer Series.

EPDM BAZ Washer

EPDM BAZ Washer

The EPDM BAZ washer is a crucial component for fastening metal sheets, sandwich panels, artificial roof tiles, and fiber cement panels to wooden and metal substructures. Its special geometry, combined with the EPDM material, creates a watertight seal at the fastening point. This washer is particularly useful for polycarbonate sheets, especially corrugated ones. The EPDM rubber seal boasts excellent resistance to weather, UV radiation, and chemicals, ensuring a durable and waterproof installation.

 

Conclusion

Although EPDM and PVC washers may look similar, their performance and optimal application scenarios differ greatly.

  • For engineering stability, outdoor durability, and long service life, EPDM is the best choice.
  • For indoor or cost-sensitive applications, PVC is suitable but not recommended for harsh environments.

If you need samples, test reports, or bulk quotations, feel free to contact us by email: sales@nbrhino.com. We are ready to provide the most suitable material solutions for your engineering needs.

Contact Us Now
Enter your inquiry details, We will reply you in 24 hours.
Send

Hot Article

Competition in the market of high strength hardware fastener
2024-10-12
VIEW MORE
Welcome to visit us at FASTENER EXPO in NEC
2024-08-02
VIEW MORE
Hot products——Blind rivets
2024-12-17
VIEW MORE
Development and Change of Fastener I
2024-10-12
VIEW MORE
Welcome to visit us at Expo Nacional Ferretera
2025-10-17
VIEW MORE
Electroplating of Hardware Screw Fasteners to Master Four Points to Control Quality
2024-10-12
VIEW MORE
Welcome to visit us at World Trade Expo Azerbaijan
2025-10-17
VIEW MORE
Welcome to visit us at 2025 World Trade Expo Georgia
2025-10-17
VIEW MORE
What kinds of DIY packagings do Meigesi provide?
2024-10-12
VIEW MORE
Welcome to visit us at 2025 Fastener Poland® Trade Fair
2025-10-17
VIEW MORE
Set A Consultation Today
Send

You may be interested...

Contact Us Now
Copyright © Yuyao Meigesi Fastener Co.,Ltd. All Rights Reserved
Privacy Policy
Terms of Service
SiteMap.html
SiteMap.xml
Fill this form for quick answer within 12 hours
Send Message
Contact Us Now